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Change of Bearing in Electric Generator to Decrease Cooling Use O…

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Change of Bearing in Electric Generator to Decrease Cooling Use Orazul Energy

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Amazon
Area: 5888268 km2
Countries:
Brazil; Peru; Suriname; France; Colombia; Guyana; Bolivia; Venezuela; Ecuador
Cities:
Santa Cruz; Manaus; La Paz
PFAF ID:
HydroBasin Level:
Baseline Water Stress:
Water Quality Stress:
Sanitation Access Stress:
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Quick Info

Countries: Peru
Basins: --
Project SDGs:
Includes Sustainable Development Goals from the project and its locations.
Water Use Efficiency (SDG 6.4)
Project Tags:
Includes tags from the project and its locations.
Sanitation
Progress to Date: 0 NA
Services Needed: No services needed/offered
Desired Partner: Other
Language: English
Start & End Dates: Dec. 31, 2014  »  Jun. 01, 2015
Project Source: El Agua nos Une
Profile Completion: 64%

Project Overview

The Aguaytía Thermoelectric Power Plant of Orazul Energy company has two gas turbines (model GT11NMC XL/LP) of 88,441 MW and 86,964 MW. After updating and improving the compressors of the turbo-gas, the power generation increased its capacity in 9 MW each one. Before the updating, it was observed that the temperature of the bearing metal No. 3 increased. This caused the use of a cooling system at 100% of its available capacity, with 3 fans associated with the system. However…

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The Aguaytía Thermoelectric Power Plant of Orazul Energy company has two gas turbines (model GT11NMC XL/LP) of 88,441 MW and 86,964 MW. After updating and improving the compressors of the turbo-gas, the power generation increased its capacity in 9 MW each one. Before the updating, it was observed that the temperature of the bearing metal No. 3 increased. This caused the use of a cooling system at 100% of its available capacity, with 3 fans associated with the system. However, during the heat season when environment temperatures exceeded 30°C, the system reached unacceptable levels of temperature in the bearing, reaching more frequently values higher than 100°C which forced to implement an auxiliary cooling system with water. Alternatives were analyzed to change the bearings affected by others with an improved design. Orazul Energy invested in the change of design of the bearing N°3, which allowed to maintain lower temperatures of the metal, turning into unnecessary the use of water for cooling.

Project Results

Reduction of water use in 900 m3/year

Savings of 1,759.09 USD/year for reduction in industrial water consumption

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Alejandro Conza
Primary Contact  
Carol Viviana Hurtado Montoya
Admin  
Maly Puerto
Admin  

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